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Piston Filler Machines

Name: Piston Filler Machines
Brand: UNIVERSAL ENGINEERS
Price: 95000.0 INR
Availability: InStock

Price 95000.0 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Piston Filler Machines Specification

Noise Level
< 65 dB db

Operating Temperature
5C 40C Celsius (oC)

Drive
Servo/ Pneumatic Drive

Frequency
50 Hz / 60 Hz Hertz (HZ)

Lubricating System
Automatic

Motor Power
0.55 kW Kilowatt (kW)

Machine Type
Piston Filling

Model No
PFM-1200

Connectivity Options
Optional Ethernet/USB ports

Features
Food-grade contact parts, anti-drip system, tool-free changeover

Voltage
220V / 380V Volt (v)

Control System
PLC Controlled

Accuracy
1% %

Cooling System
Air cooled

Frame Type
Heavy-Duty Stainless Steel

Power Rating
2.2 kW

Product Type
Filling Machine

Technology
Volumetric Piston Filling

Power Source
Electricity

Operating Type
Semi Automatic

Pressure
6 Bar

Surface Treatment
Other

Dimension (L*W*H)
1200 mm x 800 mm x 1500 mm Millimeter (mm)

Weight (kg)
210 kg Kilograms (kg)

Color
Metallic Silver

Warranty
1 year

Usage & Applications
Filling of viscous and semi-viscous liquids, sauces, creams, pastes

Piston Filler Machines Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
4 Pieces Per Month

Delivery Time
3 Week

Main Export Market(s)
Asia, Australia, Central America, North America, South America, Western Europe, Middle East, Africa

Main Domestic Market
All India

About Piston Filler Machines

Reckoned for its flexible parameters, offered piston filler machine is suitable for filling of fluids of different viscosity ranges. Developed from 304 grade stainless steel, this highly productivePiston Filler Machine has dual fill heads for consistent operation. Its PLC controller based mechanism ensures to maintain high precision level in each stage of operation. Touch screen controlled human machine interface not only simplifies its controlling method, but also boosts its output. Application of this piston filling system can be noticed in pharmaceutical, food processing, chemical and also in cosmetics manufacturing arena.

Precision Filling for Viscous and Semi-Viscous Products

With a filling range of 10 ml to 1000 ml, the PFM-1200 ensures consistent accuracy (1%) even with thick creams, sauces, or pastes. Its anti-drip nozzles and volumetric piston technology provide clean fills without waste, while the tool-free changeover streamlines operation for varying batch sizes and product types.

Optimized Performance and User Safety

Operators benefit from an intuitive PLC control system, adjustable fill speeds, and a servo/pneumatic drive for tailored throughput. Overload protection, emergency stop features, and food-contact stainless steel provide both operational safety and reliability. The air-cooled, noise-controlled design ensures comfort and equipment longevity in demanding production environments.

FAQs of Piston Filler Machines:

Q: How does the volumetric piston technology in the PFM-1200 benefit the filling process?

A: The volumetric piston technology delivers precise volumetric dosing (accurate within 1%), ensuring each bottle receives the exact amount of product. This results in minimal product wastage and consistent fill levels across a wide range of viscosities, making it ideal for sauces, pastes, and creams.

Q: What cleaning and maintenance procedures are required for the PFM-1200 piston filler?

A: Cleaning is straightforward due to the machines easy-wash design and CIP (Clean-in-Place) compatibility. Food-grade contact parts and the ability to quickly disassemble components mean routine cleaning and product changeovers can be performed without tools, ensuring hygienic operation and minimal downtime.

Q: When should I adjust the fill speed, and how is this accomplished?

A: The stepless variable speed feature lets you tailor fill speeds based on product viscosity and bottle size. Adjustments can be made directly via the PLC control panel, optimizing throughput (700-1200 bottles/hour) without sacrificing fill accuracy or increasing spillage risk.

Q: Where can the PFM-1200 be installed and what are the space requirements?

A: Designed for installation in food, cosmetics, or pharmaceutical facilities, the machines robust stainless steel frame and compact (1200 mm x 800 mm x 1500 mm) footprint allow for flexible placement on production floors. It can accommodate bottles of 20 mm to 100 mm in diameter, covering a wide array of packaging needs.

Q: What safety features are integrated into the piston filler machine?

A: The machine prioritizes operator safety with an emergency stop button, overload protection, and low-noise operation (<65 dB). Its construction from food-grade stainless steel also meets strict hygiene and quality standards, making it safe for use in regulated environments.

Q: How does the anti-drip nozzle technology enhance filling operations?

A: Anti-drip nozzles prevent product leakage during or after filling, resulting in cleaner bottles and reduced product loss. This is particularly valuable when dispensing sticky or viscous products, keeping both the workspace and packaging clean and presentable.

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